Define a Fatigue Crack Growth Analysis
The fatigue crack growth analysis capability in Abaqus/Standard is a quasi-static analysis on a structure subjected to subcritical cyclic loading. You
can use the fatigue crack growth procedure to simulate two different classes of problems
depending on the crack location.
At the brittle interface of laminated composites the cyclic loading leads to
interface strength degradation causing fatigue delamination growth. The onset
and growth of delamination are characterized by the fracture energy release
rate at the crack tip based on the Paris law (see
Paris, 1961).
The other class of problems is for brittle bulk materials, in which the
cyclic loading leads to material strength degradation causing fatigue crack
growth along an arbitrary path. Such an approach is based on the principles of
linear elastic fracture mechanics with the extended finite element method. The
onset and growth of the crack are also characterized by the fracture energy
release rate at the crack tip based on the Paris law (see
Paris, 1961).
If both failure mechanisms (that is, discrete fatigue crack growth in the bulk brittle material
and fatigue delamination growth at the brittle material interfaces) are considered within a
single analysis, the most critical failure mechanism governs the actual fatigue crack growth
and the damage in the region governed by the less critical failure mechanism is scaled
proportionally. In the vicinity where fracture or debonding occurs, linear elastic
deformation or the small scale yielding condition must be satisfied.
A fatigue crack growth analysis step can be the only step in an analysis,
can follow a general or linear perturbation step, or can be followed by a
general or linear perturbation step. Multiple fatigue crack growth analysis
steps can be included in a single analysis. The fatigue crack growth procedure
supports only constant amplitude loading—thermal, mechanical, or a combination
of thermal and mechanical. You must specify the cyclic loading amplitude curves
for a single loading cycle. Such a general formulation allows a wide range of
loading histories such as contact or complex combinations of asynchronous
loadings within a cyclic loading definition. For example, a mechanical pressure
and a temperature with peaks/troughs in each can occur at different times
within a single loading cycle.
The crack growth is governed by the Paris law:
where
and
are material constants.
For enriched elements, an equivalent form of the above Paris law based on the stress
intensity factor is also available:
Ratcliffe and Johnston (2014) and Deobald et al. (2017) proposed the following alternate
form of the fatigue law which better accounts for mixed-mode fatigue crack growth:
In the above expression,
is the total maximum strain energy release rate (as opposed to the strain
energy release rate change over a cycle used in the original form of the Paris law), while
and
are material parameters that depend on mode-mix and stress ratios. Abaqus does not support the above form of the crack growth rate equation directly, but instead
allows specification of
as a tabular function of
, the mode-mix ratio, and the stress ratio.
The details of the usages of the different fatigue crack growth models are discussed in
Fatigue Crack Growth Criterion for crack growth along initially partially bonded surfaces
and in Fatigue Crack Growth Criterion Based on the Principles of LEFM for crack growth in enriched elements.
In addition, a user-defined fatigue crack growth law can be specified in
user subroutine
UMIXMODEFATIGUE.
You specify the maximum numbers of cycles, ,
when you define the fatigue crack growth analysis step.
Simplifying the Fatigue Crack Growth Analysis
The general fatigue crack growth analysis procedure described above can be
simplified in some special cases if the following conditions are satisfied:
- the peak or the trough value of the strain energy release rate,
G, always occurs when the applied load,
P, reaches its maximum or minimum value;
- the strain energy release rate is proportional to the square of the
applied load, P; and
- the contact conditions remain unchanged during a single loading cycle.
For the simplified fatigue crack growth analysis, you can apply a constant load with a magnitude
of
(for the fracture energy release rate–based Paris law) or
(for the stress intensity factor–based Paris law), where
,
is the maximum applied load and
is the minimum applied load over a single cycle. At least two increments
are required for each single loading cycle period when the simplified method is used.
Controlling the Incrementation during the Cyclic Time Period
Several automatic incrementation methods are available. Alternatively, you
can use fixed time incrementation.
Automatic Incrementation
If you specify only the maximum allowable nodal temperature change in an
increment, the time increments are selected automatically based on this value.
Abaqus/Standard
restricts the time increments to ensure that the maximum temperature change is
not exceeded at any node during any increment of the analysis.
For rate-dependent constitutive equations you can limit the size of the
time increment by the accuracy of the integration. The user-specified accuracy
tolerance parameter limits the maximum inelastic strain rate change allowed
over an increment:
where
- t
- is the time at
the beginning of the increment,
- is the time increment (so that
is the time at the end of the increment), and
- is the equivalent creep strain
rate.
To achieve sufficient accuracy, the value chosen for the accuracy
tolerance parameter should be on the order of
for creep problems (where
is an acceptable level of error in the stress and E is a
typical elastic modulus) or on the order of the elastic strains for
viscoelasticity problems.
If rate-dependent constitutive equations are used in combination with a
varying temperature, both controls can be used simultaneously.
Abaqus/Standard
chooses the increments that satisfy both criteria.
If neither the accuracy tolerance parameter nor the maximum allowable
nodal temperature change is specified,
Abaqus/Standard
selects increment sizes based on computational efficiency.
Fixed Time Incrementation
If fixed time incrementation is preferred, you must specify the time
increment,
and the time period, T.
Defining the Time Points at Which the Response Must Be Evaluated
The user-defined time incrementation for a fatigue crack growth analysis
step can be augmented or superseded by specifying particular time points in the
loading history at which the response of the structure should be evaluated.
This feature is particularly useful if you know prior to the analysis at which
time points in the analysis the load reaches a maximum and/or minimum value or
when the response will change rapidly. An example is the analysis of the
heating/cooling thermal cycle of an engine component where you typically know
when the temperature reaches a maximum value.
When time points are used with fixed time incrementation, the time
incrementation specified for the fatigue crack growth step is ignored; instead,
the time incrementation precisely follows the specified time points. If time
points are used with automatic incrementation, the time incrementation is
variable; however, the response of the structure is evaluated at the specified
time points.
The time points can be listed individually, or they can be generated
automatically by specifying the starting time point, ending time point, and
increment in time between the two specified time points.
Discrete Crack Propagation along an Arbitrary Path with the Extended Finite Element Method
Fatigue crack growth analysis in
Abaqus/Standard
allows the modeling of discrete crack growth along an arbitrary path based on
the principles of linear elastic fracture mechanics with the extended finite
element method. You complete the definition of the crack propagation capability
by defining a fracture-based surface behavior and specifying the fracture
criterion in enriched elements. The fracture energy release rates at the crack
tips in enriched elements are calculated based on the modified virtual crack
closure technique (VCCT).
VCCT
uses the principles of linear elastic fracture mechanics. Therefore,
VCCT
is appropriate for problems in which brittle fatigue crack growth occurs,
although nonlinear material deformations can occur somewhere else in the bulk
materials. For more information about defining fracture criteria and
VCCT
in enriched elements, see
Modeling Discontinuities as an Enriched Feature Using the Extended Finite Element Method.
To accelerate the fatigue crack growth analysis, the damage extrapolation
technique is used, which advances the crack by at least one element length
after each completed cycle.
Onset and Growth of Fatigue Crack
The onset and growth of fatigue crack at an enriched element are
characterized by using the Paris law, which relates the relative fracture
energy release rate, ,
to crack growth rates. Two criteria must be met to initiate fatigue crack
growth:
- one criterion is based on material constants, ,
and the current cycle number, ;
- the other criterion is based on the maximum fracture energy release rate,
,
which corresponds to the cyclic energy release rate when the structure is
loaded up to its maximum value.
Once the onset of fatigue crack growth criterion is satisfied at the
enriched elements, the crack growth rate, ,
is a piecewise function based on a user-specified form of the Paris law. The
criteria for fatigue crack onset and growth are discussed in detail in
Modeling Discontinuities as an Enriched Feature Using the Extended Finite Element Method.
If you do not specify the onset criterion,
Abaqus/Standard
assumes that the onset of fatigue crack growth is satisfied automatically.
Progressive Delamination Growth along a Predefined Path at Interfaces
Fatigue crack growth analysis in
Abaqus/Standard
also allows the modeling of progressive delamination growth at the interfaces
in laminated composites. The interface along which the delamination (or crack)
propagates must be indicated in the model using a fracture criterion
definition. The fracture energy release rates at the crack tips in the
interface elements are calculated based on the virtual crack closure technique
(VCCT).
VCCT
uses the principles of linear elastic fracture mechanics. Therefore,
VCCT
is appropriate for problems in which brittle fatigue delamination growth occurs
along predefined surfaces, although nonlinear material deformations can occur
in the bulk materials. For more information about defining fracture criteria
and VCCT,
see
Crack Propagation Analysis.
To accelerate the fatigue crack growth analysis, the damage extrapolation
technique is used, which releases at least one element length at the crack tip
along the interface after each completed cycle. When both brittle fatigue
delamination at interfaces and discrete crack growth in bulk materials are
considered in an analysis, failure occurs first at the weakest link.
Onset and Growth of Fatigue Delamination
The onset and growth of fatigue delamination at a defined crack interface
are characterized by using the Paris law, which relates the relative fracture
energy release rate, ,
to crack growth rates. Two criteria must be met to initiate fatigue
delamination growth:
- one criterion is based on material constants, ,
and the current cycle number, ;
- the other criterion is based on the maximum fracture energy release rate,
,
which corresponds to the cyclic energy release rate when the structure is
loaded up to its maximum value.
Once the onset of the delamination growth criterion is satisfied at the
interface, the delamination growth rate, ,
is a piecewise function based on a user-specified form of the Paris law. The
criteria for fatigue delamination onset and growth are discussed in detail in
Fatigue Crack Growth Criterion.
If you do not specify the onset criterion,
Abaqus/Standard
assumes that the onset of fatigue crack growth is satisfied automatically.
Initial Conditions
Initial values of stresses, temperatures, field variables,
solution-dependent state variables, etc. can be specified (see
Initial Conditions).
Boundary Conditions
Boundary conditions can be applied to any of the displacement or rotation
degrees of freedom. During the analysis, prescribed boundary conditions in a
general fatigue crack growth step must have an amplitude definition that is
cyclic over the step: the start value must be equal to the end value (see
Amplitude Curves).
However, prescribed boundary conditions in a simplified fatigue crack growth
analysis must have a constant value. If the analysis consists of several steps,
the usual rules apply (see
Boundary Conditions).
At each new step the boundary condition can either be modified or completely
defined. All boundary conditions defined in previous steps remain unchanged
unless they are redefined.
Loads
The following loads can be prescribed in a fatigue crack growth analysis
step:
-
Concentrated nodal forces can be applied to the displacement degrees of
freedom (1–6); see
Concentrated Loads.
-
Distributed pressure forces or body forces can be applied; see
Distributed Loads.
The distributed load types available with particular elements are described in
the
Abaqus Elements Guide.
During the general fatigue crack growth analysis each load must have an
amplitude definition that is cyclic over the step where the start value must be
equal to the end value (see
Amplitude Curves).
However, each load must have a constant value in a simplified fatigue crack
growth analysis. If the analysis consists of several steps, the usual rules
apply (see
About Loads).
At each new step the loading can either be modified or completely defined. All
loads defined in previous steps remain unchanged unless they are redefined.
Predefined Fields
The following predefined fields can be specified in a fatigue crack growth
analysis step, as described in
Predefined Fields:
-
Temperature is not a degree of freedom in a fatigue crack growth analysis step, but nodal
temperatures can be specified as a predefined field. The temperature values specified in
a general fatigue crack growth analysis must be cyclic over the step: the start value
must be equal to the end value (see Amplitude Curves). If the
temperatures are read from the results file, you should specify initial temperature
conditions equal to the temperature values at the end of the step (see Initial Conditions).
Alternatively, you can ramp the temperatures back to their initial condition values, as
described in Predefined Fields. Any
difference between the applied and initial temperatures causes thermal strain if a
thermal expansion coefficient is given for the material (Thermal Expansion). The
specified temperature also affects temperature-dependent material properties, if any. In
a simplified fatigue crack growth analysis, the temperature values specified must be
constant.
-
The values of user-defined field variables can be specified. These
values affect only field-variable-dependent material properties, if any. The
field variable values specified in a general fatigue crack growth analysis must
be cyclic over the step. The field variable values must be constant in a
simplified fatigue crack growth analysis step.
Material Options
Most material models that describe mechanical behavior are available for use
in a fatigue crack growth analysis. The inelastic definition in a material
point must be used in conjunction with the linear elastic material model (Linear Elastic Behavior),
the porous elastic material model (Elastic Behavior of Porous Materials),
or the hypoelastic material model (Hypoelastic Behavior).
The following material properties are not active during a fatigue crack growth analysis: acoustic
properties, thermal properties (except for thermal expansion), mass diffusion properties,
electrical conductivity properties, piezoelectric properties, and pore fluid flow
properties.
Rate-dependent yield (Rate-Dependent Yield),
rate-dependent creep (Rate-Dependent Plasticity: Creep and Swelling),
and two-layer viscoplasticity (Two-Layer Viscoplasticity)
can also be used during a fatigue crack growth analysis.
However, in the vicinity where fracture or debonding occurs, linear elastic
deformation or the small scale yielding condition must be satisfied.
Elements
Any of the stress/displacement elements in Abaqus/Standard can be used in a fatigue crack growth analysis (see Choosing the Appropriate Element for an Analysis Type). However, when
modeling fatigue crack growth based on the principles of linear elastic fracture mechanics
with the extended finite element method, only first-order continuum stress/displacement
elements and second-order stress/displacement tetrahedral elements can be associated with an
enriched feature (see Modeling Discontinuities as an Enriched Feature Using the Extended Finite Element Method).
Output
In addition to the standard output identifiers available in
Abaqus
(Abaqus/Standard Output Variable Identifiers),
whole element and surface variables are available.
The following whole element variables are available with the extended finite
element method:
- STATUSXFEM
-
Status of the enriched element. (The status of an enriched element is 1.0 if
the element is completely cracked, 0.0 if the element is not. If the element is
partially cracked, the value lies between 1.0 and 0.0.)
- CYCLEINIXFEM
-
Number of cycles to initialize the crack at the enriched element.
- CYCLEXFEM
-
Number of cycles to fracture at the enriched element.
- ENRRTXFEM
-
All components of strain energy release rate.
The following
additional surface output variables can be also requested along a predefined
path at interfaces: - CSDMG
-
Overall value of the scalar damage variable.
- BDSTAT
-
Bond state. The bond state varies between 1.0 (fully bonded) and 0.0 (fully
unbonded).
- CYCLE
-
Number of cycles to debond.
- ENRRT
-
All components of strain energy release rate.
Limitations
The fatigue crack growth procedure supports only constant amplitude
loading—thermal, mechanical, or a combination of thermal and mechanical.
Several fatigue crack growth analysis steps can be used for an analysis with
variable amplitude loading with each step having a constant amplitude loading.
Significant inaccuracy in fatigue prediction can occur if the fatigue
procedure is used for cases that depart significantly from linear elastic
response near a crack. See
Low-Cycle Fatigue Analysis Using the Direct Cyclic Approach
for discussion of simulation fatigue crack growth involving ductile materials.
Input File Template
The
following is an example using the general fatigue crack growth analysis
procedure: HEADING
…
ENRICHMENT, TYPE=PROPAGATION CRACK, INTERACTION=INTERACTION,
ELSET=ENRICHED
BOUNDARY
Data lines to specify zero-valued boundary conditions
INITIAL CONDITIONS
Data lines to specify initial conditions
AMPLITUDE
Data lines to define amplitude variations
**
MATERIAL
Options to define material properties
SURFACE, INTERACTION=INTERACTION
SURFACE BEHAVIOR
FRACTURE CRITERION, TYPE=FATIGUE
Data lines to define material constants used in the Paris law and fracture criterion in the bulk
material for enriched elements
**
SURFACE, NAME=secondary
Data lines to define the secondary surface at the delamination interface
SURFACE, NAME=main
Data lines to define the main surface at the delamination interface
CONTACT PAIR
secondary, main
TIME POINTS, NAME=T1
**
STEP (,INC=)
Set INC equal to the maximum number of increments in a single loading cycle
FATIGUE, TYPE=CONSTANT AMPLITUDE, TIME POINTS=T1
Data line to define time increment, cycle time, minimum time increment allowed, and maximum time increment allowed
Data line to define minimum increment in number of cycles, maximum increment in number of cycles, total number of cycles, , tolerance for the least number of cycles to fracture
DEBOND, SECONDARY=secondary, MAIN=main
FRACTURE CRITERION, TYPE=FATIGUE
Data lines to define material constants used in the Paris law and fracture criterion at the interface
**
BOUNDARY, AMPLITUDE=
Data lines to prescribe zero-valued or nonzero boundary conditions
CLOAD and/or DLOAD, AMPLITUDE=
Data lines to specify loads
TEMPERATURE and/or FIELD, AMPLITUDE=
Data lines to specify values of predefined fields
**
END STEP The following is an example using the simplified fatigue
crack growth analysis procedure: HEADING
…
ENRICHMENT, TYPE=PROPAGATION CRACK, INTERACTION=INTERACTION,
ELSET=ENRICHED
BOUNDARY
Data lines to specify zero-valued boundary conditions
INITIAL CONDITIONS
Data lines to specify initial conditions
AMPLITUDE
Data lines to define a constant load equal to
**
MATERIAL
Options to define material properties
SURFACE, INTERACTION=INTERACTION
SURFACE BEHAVIOR
FRACTURE CRITERION, TYPE=FATIGUE
Data lines to define material constants used in the Paris law and fracture criterion in the bulk
material for enriched elements
**
SURFACE, NAME=secondary
Data lines to define the secondary surface at the delamination interface
SURFACE, NAME=main
Data lines to define the main surface at the delamination interface
CONTACT PAIR
secondary, main
TIME POINTS, NAME=T1
**
STEP (,INC=)
Set INC equal to the maximum number of increments in a single loading cycle (at least two increments are required)
FATIGUE, TYPE=SIMPLIFIED, TIME POINTS=T1
Data line to define time increment, cycle time, minimum time increment allowed, and maximum time increment allowed
Data line to define minimum increment in number of cycles, maximum increment in number of cycles, total number of cycles, , tolerance for the least number of cycles to fracture
DEBOND, SECONDARY=secondary, MAIN=main
FRACTURE CRITERION, TYPE=FATIGUE
Data lines to define material constants used in the Paris law and fracture criterion at the interface
**
BOUNDARY, AMPLITUDE=
Data lines to prescribe zero-valued or nonzero boundary conditions
CLOAD and/or DLOAD, AMPLITUDE=
Data lines to specify loads
TEMPERATURE and/or FIELD, AMPLITUDE=
Data lines to specify values of predefined fields
**
END STEP
References
- Deobald, L.,
G. Mabson,
S. Engelstad,
M. Rao,
M. Gurvich,
W. Seneviratne,
S. Perera,
T. O'Brien,
G. Murri,
J. Ratcliffe,
C. Davila,
N. Carvalho
, and R. Krueger, “Guidelines
for VCCT-Based Interlaminar Fatigue and Progressive Failure Finite Element
Analysis,” NASA/TM-2017-219663, 2017.
- Krueger, R., L. Deobald, and H. Gu, “A Benchmark Example for Delamination Growth Predictions Based on the Single Leg Bending Specimen under Fatigue Loading,” Advanced Modeling and Simulation in Engineering Sciences, vol. 7, no. 11, 2020.
- Paris, P.,
M. Gomaz
, and W. Anderson, “A
Rational Analytic Theory of Fatigue,” The
Trend in
Engineering, vol. 15, 1961.
- Ratcliffe, J., and W. Johnston,
“Influence of Mixed Mode I-Mode II Loading on
Fatigue Delamination Growth Characteristics of a Graphite Epoxy Tape
Laminate,” Proceedings of American Society
for Composites 29th Technical
Conference, 2014.
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