Defining the Support Structure

You can automatically or manually create the support structure for parts.

This task shows you how to:

Automatically Computing the Support Structure

You can automatically compute the supports for the parts.

  1. From the Programming section of the action bar, click Support Creation .
  2. Select a positioned part in the work area.
  3. Click Rules, then select Create New Rules from the list and enter a name in the Rules name box.
  4. Click Support Structure List and Add Definition .
  5. Move the switch to Shape Definition, and select one of the following as the type of shape to apply to the supports:
    • Volume
    • Tree
    • Conical
    • Wire
  6. Specify the associated shape parameters.
  7. Click OK to save your selection.

For more information, see Support Creation.

Next step: Generating Slicing

Manually Creating the Support Structure

You can manually create defined supports in specific support zones, compute support zones, and view a quick preview of computed support zones.

  1. From the Programming section of the action bar, click Manual Support Creation .
  2. Select a positioned part in the work area.
    The Manual Support Creation dialog box and the Zone creation tools palette display.
  3. Optional: In the Visualization Tools section of the Manual Support Creation dialog box, you can load an existing support definition, or save the current parameters in the current support definition with or as a new support definition with .
  4. Optional: In the Visualization Tools section of the Manual Support Creation dialog box:

    • Click Analysis to display the Support Structure Assessment dialog box. For more information, see Support Structure Assessment.
    • Click Display to display the existing zones.
    • Click Sectioning to define a sectioning plane in the work area.

  5. In the Manual Support Creation dialog box, switch to the Shape tab.
    1. Select one of the following as the type of shape to apply to the supports:

      • Wire
      • Conical
      • Tree
      • Volume
        Note: It is only available for the Surface support zone type.

    2. Define the associated shape parameters. The parameters vary depending on the selected support zone type.

      • Surface:
        Type Wire Conical Tree Volume
        General parameters Geometry and Pattern parameters Lattice pattern import and parameters
        Anchor See Rules for Generating Anchors Same profile as Wire, but in 3D, after a 360 degrees revolution None
        Perforation See Perforation None
        Fragmentation See Additional Wire Support Parameters None
        Fillet Defines Fillets by their Offset, Radius, and Step. Perforation can be added, and the pattern can be set as the same with the As Support choice.

        Else, see Perforation

        Defines fillets by their radius. See Fillet
      • Edge:
        Type Wire Conical Tree
        General parameters Geometry parameters and spacing along 1Direction
        Anchor Same parameters as for Surface Same parameters as Surface
        Perforation
        Fillet None
      • Point:
        Type Wire Conical Tree
        General parameters Geometry parameters and Z Offset to Bottom/Top
        Anchor None Same parameters as Surface
        Fillet

  6. In the Zones definition section of the Manual Support Creation dialog box, select a support zone type:
    • Surface
    • Edge
    • Point

    For more information, see Zones.

    The Zone creation tools palette is updated according to the selected support zone type. If the support zone type is defined as Point, the Zone creation tools palette disappears.
  7. In the Manual Support Creation dialog box, define the parameters for automatic support zone computation:
    • Ground Type
    • Minimal surface width
    • Tolerance
    • Surface angle:
      • Minimum
      • Maximum.

    Then click Compute to create all the support zones.

    Support zones are displayed, and the Manual Support Creation dialog box switches automatically to the Shape tab. Clicking a support zone creates a support with the shape parameters defined for the selected support zone. Clicking in the Zone creation tools palette creates the supports with the shape parameters defined for all the computed support zones.

    Note: If the support zone type is defined as Surface , clicking Compute displays the support zones in two different colors. One color represents zones that are over a part, and another color represents zones that are over a build tray. Contours for each of the support zones are also displayed. When you hover over a support zone, its landing zone is shown on the part or the build tray.
  8. In the Zone creation tools palette:
    1. Define the support. You can either:

      • Select geometrical elements in the work area:
        • If the support zone type is defined as Surface : select a surface with , or select triangles, either one by one with or by trap with
          Note: Triangle selection with or is only available for STL pieces.
        • If the support zone type is defined as Edge : click and select an edge.
      • Draw the support zone directly on the part in the work area with Free Form , or with a predefined primitive shape (rectangle , circle , triangle , diamond , or polyline ).

      Tips:
      • You can offset the created zone. You can also modify the zone shape in freeform or with a primitive shape curve or a polyline.
      • Use Undo to return to the previous definition step.
      • Click to restart the zone definition from scratch.

      For more information, see Zones Creation.

    2. Optional: If the support zone type is defined as Surface , you can select the top and bottom surface, and do a projection or a blend to define the overall shape of the support:

      • Click to define a point on the part to project the zone to. This projects the zone somewhere else on the part where the support will land.
      • Click to define another zone on the part to blend to. This lets you define a new zone that will specify a blend volume between this zone and the current zone.

      Notes:
      • The created zone can be edited and modified before and after projection. The projection made with can be moved (by dragging the center point) and offset (by dragging the handle), but not modified:

      • Specific to : To define the zone's shape, you can move the top and bottom synchronisation points along the contours:

      • With shapes defined with either or , you can only create supports of the Volume or Wire type.

    3. Click to validate the support zone, and to create the support zone and compute the support.
      The support zone is created, and the support is computed.
  9. Optional: You can edit it the support zone. Clicking it displays the Zone edition tools palette with the following commands:

    • lets you split the zone
      Note: Other primitive shapes are available.
    • deletes the zone
    • computes the support on the zone
    • exits the edition mode and returns to the creation mode.

  10. Optional: You can use the Robot to move or scale an existing support.
    1. Click an existing support, then click Edit the Support . Select the green point at the bottom of the support.
      The Robot appears on the build tray, and the support's envelop is projected onto the build tray.
      Note: Any existing geometries between the top of the support and the build tray are ignored.
    2. Drag the support with the Robot to display potential collisions between the support and the parts. The collision areas display in red.

      Note: You cannot move the Robot outside of the build tray, as they are connected to each other.

    3. Validate the position of the Robot on the build tray.
      The support's portions that are in collision with the part are automatically trimmed, avoiding any collision on its final geometry.
    4. You can reset the support to its state before the move or split operations by clicking Undo .

      Note: If you reset the support when the previous operation had created multiple sub supports, these supports are also removed.

  11. In the Manual Support Creation dialog box, click OK to save the created supports and zones.

For more information, see Support Creation.

Next step: Generating Slicing