About the Mold, Fill, and Pack Steps

A complete Plastic Mold Injection simulation includes all three Mold, Fill, and Pack steps, executed in that order. These steps can be run selectively, depending on the state of your simulation.

See Also
Process Settings
Cycle Times Diagram

As you first begin to study an injection molding design, you might want to consider just the basic filling problem before adding the complexity of the Pack and Mold steps. The Simulate dialog allows you to selectively execute each of the steps, and provides a display of which results you already have available.

A typical investigation of an injection molding design involves running, modifying, and re-running the simulation steps several times to test your ideas for design and process improvements. You can run several steps at once, or you can run just one step, examine its results, and then run another step. The steps depend on results from each other as follows:

  • Fill depends on results from Mold (if any).
  • Pack depends on results from Fill, and Mold (if any).
  • Mold does not use results from Fill or Pack, so it can be run at any time.

Note: If Mold results are not available, Fill and Pack use default temperatures (see About the Mold Simulation Options).

Because of these dependencies, there are a few rules concerning the order in which steps are executed:

  • You must run Fill at least once before running Pack.
  • If you re-run Fill, any existing Pack results become out-of-date.
  • If you run or re-run Mold, any existing Fill and Pack results become out-of-date.

Check boxes in the Simulation selection dialog box indicate which steps to execute, provide messages indicating which results are already available, and enable you to specify the number of CPUs to use during execution of each step. The dialog box enables and disables step execution based on the above dependencies and rules. As you modify your selections, the Cycle Times diagram at the bottom of the Simulate dialog box changes, displaying segments for the inactive steps in gray.

Simulation selection dialog box