Joule heating arises when the energy dissipated by an electrical current
flowing through a conductor is converted into thermal energy.
Abaqus/Standard
provides a fully coupled thermal-electrical procedure for analyzing this type
of problem: the coupled thermal-electrical equations are solved simultaneously
for both temperature and electrical potential at the nodes.
The capability includes the analysis of the electrical problem, the thermal
problem, and the coupling between the two problems. Coupling arises from two
sources: temperature-dependent electrical conductivity and internal heat
generation, which is a function of the electrical current density. The thermal
part of the problem can include heat conduction and heat storage (About Thermal Properties)
as well as cavity radiation effects (Cavity Radiation in Abaqus/Standard).
Forced convection caused by fluid flowing through the mesh is not considered.
The thermal-electrical equations are unsymmetric; therefore, the unsymmetric
solver is invoked automatically if you request coupled thermal-electrical
analysis. For problems where coupling between the thermal and electrical
solutions is weak or where a pure electrical conduction analysis is required
for the entire model, the unsymmetric terms resulting from the interfield
coupling may be small or zero. In these problems you can invoke the less costly
symmetric storage and solution scheme by solving the thermal and electrical
equations separately. The separated technique uses the symmetric solver by
default. The thermal-electrical solution schemes are discussed below.
The electric field in a conducting material is governed by Maxwell's
equation of conservation of charge. Assuming steady-state direct current, the
equation reduces to
where V is any control volume whose surface is
S, is the outward normal
to S, is the electrical
current density (current per unit area), and
is the internal volumetric current source per unit volume.
The flow of electrical current is described by Ohm's law:
where
is the electrical field intensity, defined as the negative of the gradient
of the electrical potential ,
is the electrical potential,
)
is the electrical conductivity matrix,
is the temperature, and
are predefined field variables.
Using Ohm's law in the conservation equation, written in variational form,
provides the governing equation of the finite element model:
where
is the current density entering the control volume across
S.
Defining the Electrical Conductivity
The electrical conductivity, ,
can be isotropic, orthotropic, or fully anisotropic (see
Electrical Conductivity).
Ohm's law assumes that the electrical conductivity is independent of the
electrical field, . The coupled
thermal-electrical problem is nonlinear when the electrical conductivity
depends on temperature.
Specifying the Amount of Thermal Energy Generated due to Electrical Current
Joule's law describes the rate of electrical energy,
,
dissipated by current flowing through a conductor as
The amount of this energy released as internal heat within the body is
,
where
is an energy conversion factor. You specify
in the material definition. It is assumed that all the electrical energy is
converted into heat ()
if you do not include the joule heat fraction in the material description. The
fraction given can include a unit conversion factor, if required.
Steady-State Analysis
Steady-state analysis provides the steady-state solution directly.
Steady-state thermal analysis means that the internal energy term (the specific
heat term) in the governing heat transfer equation is omitted. Only direct
current is considered in the electrical problem, and it is assumed that the
system has negligible capacitance. (Electrical transient effects are so rapid
that they can be neglected.)
Assigning a “Time” Scale to the Analysis
A steady-state analysis has no intrinsic physically meaningful time scale.
Nevertheless, you can assign a “time” scale to the analysis step, which is
often convenient for output identification and for specifying prescribed
temperatures, electrical potential, and fluxes (heat flux and current density)
with varying magnitudes. Thus, when steady-state analysis is chosen, you
specify a “time” period and “time” incrementation parameters for the step;
Abaqus/Standard
then increments through the step accordingly.
Any fluxes or boundary condition changes to be applied during a steady-state
step should be given using appropriate amplitude references to specify their
“time” variations (Amplitude Curves).
If fluxes and boundary conditions are specified for the step without amplitude
references, they are assumed to change linearly with “time” during the
step—from their magnitudes at the end of the previous step (or zero, if this is
the beginning of the analysis) to their newly specified magnitudes at the end
of this step (see
Defining an Analysis).
Transient Analysis
Alternatively, the thermal portion of the coupled thermal-electrical problem
can be considered transient. As in steady-state analysis, electrical transient
effects are neglected. See
Uncoupled Heat Transfer Analysis
for a more detailed description of the heat transfer capability in
Abaqus/Standard.
Time Incrementation
Time integration in the transient heat transfer problem is done with the
same backward Euler method used in uncoupled heat transfer analysis. This
method is unconditionally stable for linear problems. You can specify the time
increments directly, or
Abaqus
can select them automatically based on a user-prescribed maximum nodal
temperature change in an increment. Automatic time incrementation is generally
preferred.
Automatic Incrementation
The time increment size can be selected automatically based on a
user-prescribed maximum allowable nodal temperature change in an increment,
.
Abaqus/Standard
will restrict the time increments to ensure that these values are not exceeded
at any node (except nodes with boundary conditions) during any increment of the
analysis (see
Time Integration Accuracy in Transient Problems).
Fixed Incrementation
If you select fixed time incrementation and do not specify
,
fixed time increments equal to the user-specified initial time increment,
,
will then be used throughout the analysis.
Spurious Oscillations due to Small Time Increments
In transient heat transfer analysis with second-order elements there is a
relationship between the minimum usable time increment and the element size. A
simple guideline is
where
is the time increment,
is the density, c is the specific heat,
k is the thermal conductivity, and
is a
typical element dimension (such as the length of a side of an element). If time
increments smaller than this value are used in a mesh of second-order elements,
spurious oscillations can appear in the solution, in particular in the vicinity
of boundaries with rapid temperature changes. These oscillations are
nonphysical and may cause problems if temperature-dependent material properties
are present. In transient analyses using first-order elements the heat capacity
terms are lumped, which eliminates such oscillations but can lead to locally
inaccurate solutions for small time increments. If smaller time increments are
required, a finer mesh should be used in regions where the temperature changes
rapidly.
There is no upper limit on the time increment size (the integration
procedure is unconditionally stable) unless nonlinearities cause convergence
problems.
Ending a Transient Analysis
By default, a transient analysis will end when the specified time period has
been completed. Alternatively, you can specify that the analysis should
continue until steady-state conditions are reached. Steady state is defined by
the temperature change rate; when the temperature changes at a rate that is
less than the user-specified rate (given as part of the step definition), the
analysis terminates.
Fully Coupled Solution Schemes
Abaqus/Standard
offers an exact as well as an approximate implementation of Newton's method for
coupled thermal-electrical analysis.
Exact Implementation
An exact implementation of Newton's method involves a nonsymmetric Jacobian
matrix as is illustrated in the following matrix representation of the coupled
equations:
where and
are
the respective corrections to the incremental electrical potential and
temperature,
are submatrices of the fully coupled Jacobian matrix, and
and
are the electrical and thermal residual vectors, respectively.
Solving this system of equations requires the use of the unsymmetric matrix
storage and solution scheme. Furthermore, the electrical and thermal equations
must be solved simultaneously. The method provides quadratic convergence when
the solution estimate is within the radius of convergence of the algorithm. The
exact implementation is used by default.
Approximate Implementation
Some problems require a fully coupled analysis in the sense that the
electrical and thermal solutions evolve simultaneously, but with a weak
coupling between the two solutions. In other words, the components in the
off-diagonal submatrices
are small compared to the components in the diagonal submatrices
.
For these problems a less costly solution may be obtained by setting the
off-diagonal submatrices to zero, so that we obtain an approximate set of
equations:
As a result of this approximation the electrical and thermal equations can
be solved separately, with fewer equations to consider in each subproblem. The
savings due to this approximation, measured as solver time per iteration, will
be of the order of a factor of two, with similar significant savings in solver
storage of the factored stiffness matrix. Further, in situations without strong
thermal loading due to cavity radiation, the subproblems may be fully symmetric
or approximated as symmetric, so that the less costly symmetric storage and
solution scheme can be used. The solver time savings for a symmetric solution
is an additional factor of two. Unless you explicitly select the unsymmetric
solver for the step (Defining an Analysis),
the symmetric solver will be used with this separated technique.
This modified form of Newton's method does not affect solution accuracy
since the fully coupled effect is considered through the residual vector
at each increment in time. However, the rate of convergence is no longer
quadratic and depends strongly on the magnitude of the coupling effect, so more
iterations are generally needed to achieve equilibrium than with the exact
implementation of Newton's method. When the coupling is significant, the
convergence rate becomes very slow and may prohibit the attainment of a
solution. In such cases the exact implementation of Newton's method is
required. In cases where it is possible to use this approximation, the
convergence in an increment will depend strongly on the quality of the first
guess to the incremental solution, which you can control by selecting the
extrapolation method used for the step (see
Defining an Analysis).
Uncoupled Electric Conduction and Heat Transfer Analysis
The coupled thermal-electrical procedure can also be used to perform
uncoupled electric conduction analysis for the whole model or just part of the
model (using coupled thermal-electrical elements). Uncoupled electrical
analysis is available by omitting the thermal properties from the material
description, in which case only the electric potential degrees of freedom are
activated in the element and all heat transfer effects are ignored. If heat
transfer effects are ignored in the entire model, you should invoke the
separated solution technique described above. Use of this technique will then
invoke the symmetric storage and solution scheme, which is an exact
representation of a purely electrical problem.
Similarly, coupled thermal-electrical elements can be used in an uncoupled
heat transfer analysis (Uncoupled Heat Transfer Analysis),
in which case all electric conduction effects are ignored. This feature is
useful if a thermal-electrical analysis is followed by a pure heat conduction
analysis. A typical example is a welding process, where the electric current is
applied instantaneously, followed by a cooldown period during which no
electrical effects need to be considered. The symmetric solver is activated by
default in an uncoupled heat transfer analysis.
Cavity Radiation
Cavity radiation can be activated in a heat transfer step. This feature
involves interacting heat transfer between all of the facets of the cavity
surface, dependent on the facet temperatures, facet emissivities, and the
geometric view factors between each facet pair. When the thermal emissivity is
a function of temperature or field variables, you can specify the maximum
allowable emissivity change during an increment in addition to the maximum
temperature change to control the time incrementation. See
Cavity Radiation in Abaqus/Standard
for more information.
Initial Conditions
By default, the initial temperature of all nodes is zero. You can specify
nonzero initial temperatures or field variables (see
Initial Conditions).
Since only steady-state electrical currents are considered, the initial value
of the electrical potential is not relevant.
Boundary Conditions
Boundary conditions can be used to prescribe the electrical potential,
(degree of freedom 9), and the temperature,
(degree of freedom 11), at the nodes. See
Boundary Conditions.
Boundary conditions can be specified as functions of time by referring to
amplitude curves (see
Amplitude Curves).
A boundary without any prescribed boundary conditions corresponds to an
insulated surface.
Loads
Both thermal and electrical loads can be applied in a coupled
thermal-electrical analysis.
Applying Thermal Loads
The following types of thermal loads can be prescribed in a coupled
thermal-electrical analysis, as described in
Thermal Loads:
Concentrated heat fluxes.
Body fluxes and distributed surface fluxes.
Average-temperature radiation conditions.
Convective film conditions and radiation conditions.
Applying Electrical Loads
The following types of electrical loads can be prescribed, as described in
Electromagnetic Loads:
Concentrated current.
Distributed surface current densities and body current densities.
Predefined Fields
Predefined temperature fields are not allowed in coupled thermal-electrical
analyses. Boundary conditions should be used instead to specify temperatures,
as described above.
Other predefined field variables can be specified in a coupled
thermal-electrical analysis. These values affect only field-variable-dependent
material properties, if any. See
Predefined Fields.
Material Options
Both thermal and electrical properties are active in coupled
thermal-electrical analyses. If thermal properties are omitted, an uncoupled
electrical analysis will be performed.
All mechanical behavior material models (such as elasticity and plasticity)
are ignored in a coupled thermal-electrical analysis.
Thermal Material Properties
For the heat transfer portion of the analysis, the thermal conductivity must
be defined (see
Conductivity).
The specific heat must also be defined for transient heat transfer problems
(see
Specific Heat).
If changes in internal energy due to phase changes are important, latent heat
can be defined (see
Latent Heat).
Thermal expansion coefficients (Thermal Expansion)
are not meaningful in a coupled thermal-electrical analysis since deformation
of the structure is not considered. Internal heat generation can be specified
(see
Uncoupled Heat Transfer Analysis).
Electrical Material Properties
For the electrical portion of the analysis, the electrical conductivity must
be defined (see
Electrical Conductivity).
The electrical conductivity can be a function of temperature and user-defined
field variables. The fraction of electrical energy dissipated as heat can also
be defined, as explained above.
Elements
The simultaneous solution in a coupled thermal-electrical analysis requires
the use of elements that have both temperature (degree of freedom 11) and
electrical potential (degree of freedom 9) as nodal variables. The finite
element model can also include pure heat transfer elements (so that a pure heat
transfer analysis is provided for that part of the model) and coupled
thermal-electrical elements for which no thermal properties are given (so that
a pure electrical conduction solution is provided for that part of the model).
Heat flux per unit area generated by the electrical current.
SJDA
SJD multiplied by area.
SJDT
Time integrated SJD.
SJDTA
Time integrated SJDA.
WEIGHT
Heat distribution between interface surfaces, f.
Considerations for Steady-State Coupled Thermal-Electrical Analysis
In a steady-state coupled thermal-electrical analysis the electrical energy
dissipated due to flow of electrical current at an integration point (output
variable JENER) is computed using the following
relationship:
where
denotes the electrical energy dissipated due to flow of electrical current and
is the current step time. In the above relationship it is assumed that the rate
of the electrical energy dissipation, ,
has a constant value in the step that is equal to the value currently computed.
The output variable JENER and the derived
output variables ELJD and
ALLJD contain the values of electrical energies
dissipated in the current step only. Similarly, the contribution from the
electrical current flow to the output variable
ALLWK includes only the external work performed in
the current step.
Input File Template
HEADING
…
MATERIAL, NAME=mat1CONDUCTIVITYData lines to define thermal conductivityELECTRICAL CONDUCTIVITYData lines to define electrical conductivityJOULE HEAT FRACTIONData lines to define the fraction of electric energy released as heat
**
STEPCOUPLED THERMAL-ELECTRICALData line to define incrementation and steady stateBOUNDARYData lines to define boundary conditions on electrical potential and
temperature degrees of freedomCECURRENTData lines to define concentrated currentsDECURRENT and/or DSECURRENTData lines to define distributed current densitiesCFLUX and/or DFLUX and/or DSFLUXData lines to define thermal loadingFILM and/or SFILM and/or RADIATE and/or SRADIATEData lines to define convective film and radiation conditions
…
CONTACT PRINT or CONTACT FILEData lines to request output of surface interaction variablesEND STEP